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Drill Size Converter: Any Value to Every System, Including Sizes Between Drills

Enter any drill size in any format, decimal inch, mm, fraction, number, or letter, and convert it exactly to every unit, plus find the nearest real drill in each system and exactly how far off it is. Not limited to the 354 sizes in the chart.

Exact conversions

Decimal inch

0.2000"

Millimeters

5.080mm

Nearest 64th (computed)

13/64"

Nearest real drill in each system

System Nearest Drill Decimal (in) Offset
Number #8 0.1990 +0.0010 in (+0.025 mm)
Letter A 0.2340 -0.0340 in (-0.864 mm)
Fractional 13/64" 0.2031 -0.0031 in (-0.079 mm)
Metric 5.10 mm 0.2008 -0.0008 in (-0.020 mm)

Bracketing drills (overall, any system)

Between #8 (0.1990") and 5.10 mm (0.2008")

Nearest-drill lookups drawn from the same verified dataset as the drill bit size chart (Machinery's Handbook, 31st ed., Table 1). Unit and fraction conversions are computed directly (1 in = 25.4mm exactly; nearest 64th is your value rounded to the closest 1/64, minimum 1/64). Last verified: 2026-07-18.

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What this converter does that the chart cannot

The drill bit size chart is a lookup table of 354 fixed, real drill sizes. It's exhaustive for what actually exists as a standard drill, but it can't answer "what's the nearest drill to 0.2000 inch exactly" the way a live tool can, because 0.2000" itself isn't one of the 354 rows. This converter accepts any value, standard size or not, computes its exact conversion to every unit, and then separately reports the nearest real drill in each of the four overlapping systems (number, letter, fractional, metric), with the exact gap to each one.

Why drill systems overlap in the first place

Number, letter, fractional, and metric drills were each standardized independently, at different points in manufacturing history, and none of them ever replaced another. A single physical hole size can usually be called out in two or three of these systems at once, and the "closest" drill in each system is rarely the exact same physical size as the closest in another. That's why this tool reports all four instead of collapsing them into one answer: the right one depends on which drill index you actually have in the drawer.

Picking a drill when your target falls between two sizes

Real-world targets, a reamer's recommended pilot, a fit calculated from a tolerance chart, a metric print converted to inches, rarely land exactly on a standard drill. When that happens, the two bracketing drills shown here (the nearest one below your target and the nearest one above) are your real options. Going to the smaller, lower drill leaves the hole tight; going to the larger, upper drill leaves it loose. Which direction is safer depends entirely on what the hole is for: a press fit or a hole that will be tapped usually wants to stay on the tight side, while a clearance hole for a bolt shank usually tolerates going slightly loose more easily than tight.

Tolerance implications of "nearest"

The offset shown next to each nearest drill is not a rounding error to ignore, it's the actual dimensional difference you'd be accepting by using that drill instead of your exact target. For a rough clearance hole, a few thousandths either way rarely matters. For a press fit, a slip fit with a specified tolerance class, or a hole that feeds into a reamer afterward, that same offset can be the difference between a part that assembles correctly and one that doesn't. Treat the offset as data to check against your actual tolerance requirement, not as a number to ignore because the tool called it "nearest."

How the conversions are computed

Inch-to-millimeter conversion uses the exact definition, 1 inch equals 25.4mm, with no rounding beyond display precision. The nearest-64th figure rounds your exact decimal value to the closest 1/64" increment, the finest graduation typically used in shop fractional measurement, clamped to a minimum of 1/64" the same way the drill bit size chart handles its smallest sizes. Both of those are pure computation from your input. The nearest-real-drill results are a separate lookup against the actual verified dataset, not a computed guess, which is why they can only return a size that genuinely exists as a standard drill.

Frequently asked questions

What if my target size falls between two standard drills?

That's exactly what this tool is for. Enter the exact value you need, and it shows the nearest real drill in every system (number, letter, fractional, metric) along with precisely how far off each one is, plus the two drills that bracket your target from below and above. The drill bit size chart only lists the 354 fixed sizes; this handles anything in between.

How accurate is the mm to inch conversion?

Exact: 1 inch equals 25.4mm by definition, so every conversion shown is computed directly from that constant, not rounded to a nearby table value. The nearest-drill results are a separate, second step, showing you the closest real, standard drill to that exact converted value.

Why does it show multiple nearest drills instead of one answer?

Because number, letter, fractional, and metric drills are four independent systems that overlap but rarely coincide exactly. The nearest number drill, nearest letter drill, nearest fractional drill, and nearest metric drill to your target are usually all slightly different sizes. Showing all four, with the offset for each, lets you pick whichever system matches the drill index you actually have on hand.

Should I always use the closest drill?

Not automatically. For a clearance hole or a rough fit, the closest available drill is usually fine. For a press fit, a reamed hole, or anything with a real tolerance callout, treat the offset shown here as the error you would be accepting, and decide whether that's within tolerance for the job rather than assuming "closest" means "correct."

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