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Sheet Metal Gauge Chart: Steel, Aluminum, and More Side by Side

Gauges 3 through 38 for steel, galvanized, aluminum/brass/copper, Birmingham, and zinc gauge, shown side by side so the same gauge number's different thicknesses in different materials are never a guess. Searchable, sourced, and printable.

36 of 36 gauges

Gauge Steel / Standard (in) Steel (mm) Galvanized (in) Aluminum / Brass / Copper (in) Alu/Brass/Cu (mm) Birmingham (BG) (in) Zinc Gauge (in)
3 0.2391 6.073 n/a 0.2294 5.827 0.2804 0.006
4 0.2242 5.695 n/a 0.2043 5.189 0.25 0.008
5 0.2092 5.314 n/a 0.1819 4.621 0.2225 0.01
6 0.1943 4.935 n/a 0.162 4.115 0.1981 0.012
7 0.1793 4.554 n/a 0.1443 3.665 0.1764 0.014
8 0.1644 4.176 0.1681 0.1285 3.264 0.157 0.016
9 0.1495 3.797 0.1532 0.1144 2.906 0.1398 0.018
10 0.1345 3.416 0.1382 0.1019 2.588 0.125 0.02
11 0.1196 3.038 0.1233 0.0907 2.305 0.1113 0.024
12 0.1046 2.657 0.1084 0.0808 2.053 0.0991 0.028
13 0.0897 2.278 0.0934 0.072 1.828 0.0882 0.032
14 0.0747 1.897 0.0785 0.0641 1.628 0.0785 0.036
15 0.0673 1.709 0.071 0.0571 1.45 0.0699 0.04
16 0.0598 1.519 0.0635 0.0508 1.291 0.0625 0.045
17 0.0538 1.367 0.0575 0.0453 1.15 0.0556 0.05
18 0.0478 1.214 0.0516 0.0403 1.024 0.0495 0.055
19 0.0418 1.062 0.0456 0.0359 0.912 0.044 0.06
20 0.0359 0.912 0.0396 0.032 0.812 0.0392 0.07
21 0.0329 0.836 0.0366 0.0285 0.723 0.0349 0.08
22 0.0299 0.759 0.0336 0.0253 0.644 0.03125 0.09
23 0.0269 0.683 0.0306 0.0226 0.573 0.02782 0.1
24 0.0239 0.607 0.0276 0.0201 0.511 0.02476 0.125
25 0.0209 0.531 0.0247 0.0179 0.455 0.02204 n/a
26 0.0179 0.455 0.0217 0.0159 0.405 0.01961 n/a
27 0.0164 0.417 0.0202 0.0142 0.361 0.01745 n/a
28 0.0149 0.378 0.0187 0.0126 0.321 0.01562 n/a
29 0.0135 0.343 0.0172 0.0113 0.286 0.0139 n/a
30 0.012 0.305 0.0157 0.01 0.255 0.0123 n/a
31 0.0105 0.267 0.0142 0.0089 0.227 0.011 n/a
32 0.0097 0.246 0.0134 0.008 0.202 0.0098 n/a
33 0.009 0.229 n/a 0.0071 0.18 0.0087 n/a
34 0.0082 0.208 n/a 0.0063 0.16 0.0077 n/a
35 0.0075 0.19 n/a 0.0056 0.143 0.0069 n/a
36 0.0067 0.17 n/a 0.005 0.127 0.0061 n/a
37 0.0064 0.163 n/a 0.0045 0.113 0.0054 n/a
38 0.006 0.152 n/a 0.004 0.101 0.0048 n/a

"n/a" means this gauge number is outside that standard's defined range, not a missing measurement. See below.

Why gauge is not one number

"Gauge" is not a single system. Steel and galvanized sheet follow the Manufacturers' Standard Gauge (MSG), which is a weight standard, not a thickness one: it defines gauge by 41.82 pounds per square foot of steel per inch of thickness, and thickness is derived from that. Aluminum, brass, and copper follow the Brown & Sharpe gauge (B&S), a geometric series: thickness equals 0.324861 times 0.890525 raised to the gauge number. Birmingham gauge and zinc gauge are separate standards again, with their own defined thicknesses.

The result: 16-gauge steel (0.0598") and 16-gauge aluminum (0.0508") are different thicknesses. Same number, different material, different governing standard. That mismatch is the single most common sheet-metal spec mistake, and it's exactly why this chart shows every standard side by side instead of picking one.

Sources: Machinery's Handbook, 31st ed. (Industrial Press, 2020), Table 2, Sheet Metal Gages. Steel and galvanized values follow the Manufacturers' Standard Gauge; aluminum, brass, and copper follow the Brown & Sharpe gauge; Birmingham (BG) and Zinc gauge as listed. Steel values verified against the defining weight standard (41.82 lb/ft² per inch); Brown & Sharpe values verified against the geometric formula. Last verified: 2026-07-18.

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Gauge is material-specific, not one scale

"16 gauge" sounds like a single, precise measurement. It isn't. Several different, unrelated numbering systems all use the word "gauge," and each one assigns a different thickness to the same gauge number. This table shows five of them side by side, steel (Manufacturers' Standard Gauge), galvanized, aluminum/brass/copper (Brown & Sharpe), Birmingham, and zinc gauge, so the gauge number you were given can actually be resolved to a real thickness once you know which material it applies to. Reading a gauge number without knowing the governing standard is reading half a specification.

How to read this table

Find your gauge number in the leftmost column, then read across to the material you're actually working with. Each column is an independent standard: the Steel column and the Aluminum/Brass/Copper column at the same row are not different ways of expressing the same thickness, they are two different thicknesses that happen to share a gauge number. If you only know "16 gauge" and not the material, you do not yet have a usable thickness. A drawing, spec sheet, or supplier catalog that calls out a bare gauge number without naming a material or standard is leaving out information you need before you can cut, order, or bend the right stock.

Where the numbers come from

The Manufacturers' Standard Gauge (steel and galvanized) is defined by weight, not thickness directly: one inch of thickness is defined as 41.82 pounds per square foot of steel, and every gauge's thickness is back-calculated from that weight standard. That's a historical artifact of how steel was originally bought and sold by weight, and it's why steel gauge thicknesses don't fall into a clean mathematical pattern the way Brown & Sharpe does. Brown & Sharpe (aluminum, brass, copper) is a true geometric series: thickness equals 0.324861 times 0.890525 raised to the power of the gauge number, a formula that reproduces every value in this table to within a fraction of a thousandth of an inch. Birmingham gauge and zinc gauge are separate, independently defined standards, listed here as published rather than derived from a formula.

Why galvanized is thicker than plain steel at the same gauge

Galvanized sheet in this table runs slightly thicker than plain steel at the same gauge number, for example 0.0635" versus 0.0598" at 16 gauge, because galvanized gauge includes a zinc coating applied over the base steel. The gauge number describes the finished, coated sheet, not the bare steel underneath it, so a small, fairly consistent thickness difference shows up across the whole galvanized column.

Why some cells read "n/a"

Galvanized and zinc gauge are not defined across the entire gauge range in this table. Galvanized sheet in this table is defined from 8 gauge through 32 gauge; zinc gauge is defined from 3 gauge through 24 gauge. Outside those ranges, "n/a" in this table means that standard simply does not define a value for that gauge number, not that a measurement is missing or unknown. Birmingham gauge, by contrast, is defined across the full 3 through 38 range shown here, so it has no blank cells.

A note on stainless steel

We do not list a stainless steel column. Stainless sheet is commonly specified by decimal thickness rather than gauge in current practice, and the sources that do assign stainless a gauge disagree with each other on which standard applies. Rather than publish a number we cannot stand behind, we've left it out. If you need a stainless thickness, specify it directly in decimal inches or millimeters rather than by gauge.

For thread and drill references built from the same sourcing standard, see the drill bit size chart.

Frequently asked questions

How thick is 16 gauge steel?

16 gauge steel is 0.0598" (1.519mm) thick, per the Manufacturers' Standard Gauge. Galvanized 16 gauge is slightly thicker, 0.0635", because it includes a zinc coating over the same base steel.

Is 16 gauge aluminum the same as 16 gauge steel?

No. 16 gauge aluminum (Brown & Sharpe gauge) is 0.0508" thick, while 16 gauge steel (Manufacturers' Standard Gauge) is 0.0598" thick. Same gauge number, different standard, different thickness. This is true at every gauge, not just 16.

What is the thickness of 10 gauge?

10 gauge steel is 0.1345" (3.416mm). 10 gauge aluminum, brass, or copper (Brown & Sharpe) is 0.1019". 10 gauge galvanized is 0.1382", and 10 gauge Birmingham is 0.125". As with every gauge, the number alone does not specify a thickness without also naming the material or standard.

Does lower gauge mean thicker metal?

Yes, in every standard on this chart, a lower gauge number means thicker material. Gauge 3 is the thickest row in this table; gauge 38 is the thinnest. That direction is consistent across steel, aluminum, Birmingham, and zinc gauge, even though the actual thickness at any given gauge number differs by standard.

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